Drivetrain Standard motor 380CC injectors
#326
#327
I don't know why you would think this. As far as I can tell, the guy at USRT said just the opposite.
well here is the conversation i had.
> USRT
...That's because the small 380cc size has been discontinued...
>GreekDrifter91
> and i would like to know what was done to make them 380cc and suitable for a 1.8T small port.
> USRT
You can see by looking at the holes that they're not perfectly symmetrical. They've been enlarged with a precision drill similar to what jewelers use. Our factory-original injector are all laser drilled. The oldest G380cc were supplied this way. As the OEs have dropped the small injectors, the pickings have been come slim. So, the flow modification process is used.
> USRT
...That's because the small 380cc size has been discontinued...
>GreekDrifter91
> and i would like to know what was done to make them 380cc and suitable for a 1.8T small port.
> USRT
You can see by looking at the holes that they're not perfectly symmetrical. They've been enlarged with a precision drill similar to what jewelers use. Our factory-original injector are all laser drilled. The oldest G380cc were supplied this way. As the OEs have dropped the small injectors, the pickings have been come slim. So, the flow modification process is used.
Last edited by chuckt; 12-16-2013 at 07:53 PM.
#329
I think you're right. I misinterpreted what he said. Anyhow, they need to update their site and product descriptions to reflect this significant change in the 380's.
Regarding the Bosch 0280158096, you can buy them new from a Volvo dealer, but at that point I doubt they'd be cheaper than JCW's. The benefit here is that these injectors are used on several newer Volvos in the US, and even more cars in the UK, so they're available "on the cheap" if you're OK with buying used, low mileage injectors.
Regarding the Bosch 0280158096, you can buy them new from a Volvo dealer, but at that point I doubt they'd be cheaper than JCW's. The benefit here is that these injectors are used on several newer Volvos in the US, and even more cars in the UK, so they're available "on the cheap" if you're OK with buying used, low mileage injectors.
Last edited by TheBigChill; 12-16-2013 at 07:19 PM.
#330
#331
2005-2011 Volvo C30, C70, S40, V50 with the T5 motors. They MUST be the T5 (turbo 5 cylinder) engines. Also, Bosch #0280158096 and #0280158025 are interchangeable and have identical specs. Both are usable.
Interchangeable OEM Volvo Part#'s, if you wanted to buy directly from Volvo:
VOLVO 30757309
VOLVO 30757534
VOLVO 8653891
If you're not interested in used, then I would just pony-up and buy new JCW units. I'm willing to bet that a Volvo dealer wants ~$100 per injector.
The other option is buying them from the UK. The 2.5L 2005-2009 Ford Focus ST (again, Turbo 5 cylinder) uses these as factory parts, as does the 2.5L 2007-2009 Ford Mondeo (Turbo 5 cylinder). You can get 5 injectors for $100 all day long on Ebay.UK. This is what I did, and they work perfectly.
#332
I've done countless searches for these since this thread started and have come up with zilch regarding the 096's or 025s'... new. There have been a few used items though. I wasn't interested so I can't ref them.
There are currently only 5... from a wrecked 2008 Focus w/48K... I assume that's 48,000 kilometers for 15 pounds ea. That's probably not a bad deal. Also looks like free shipping to US.
There are currently only 5... from a wrecked 2008 Focus w/48K... I assume that's 48,000 kilometers for 15 pounds ea. That's probably not a bad deal. Also looks like free shipping to US.
#333
I made a list of all the cars that the Bosch 0280158096 injector is used on from the factory earlier in this thread:
2005-2011 Volvo C30, C70, S40, V50 with the T5 motors. They MUST be the T5 (turbo 5 cylinder) engines. Also, Bosch #0280158096 and #0280158025 are interchangeable and have identical specs. Both are usable.
2005-2011 Volvo C30, C70, S40, V50 with the T5 motors. They MUST be the T5 (turbo 5 cylinder) engines. Also, Bosch #0280158096 and #0280158025 are interchangeable and have identical specs. Both are usable.
This is exactly the information that I was looking for and I think that others can use.
#334
I've done countless searches for these since this thread started and have come up with zilch regarding the 096's or 025s'... new. There have been a few used items though. I wasn't interested so I can't ref them.
There are currently only 5... from a wrecked 2008 Focus w/48K... I assume that's 48,000 kilometers for 15 pounds ea. That's probably not a bad deal. Also looks like free shipping to US.
There are currently only 5... from a wrecked 2008 Focus w/48K... I assume that's 48,000 kilometers for 15 pounds ea. That's probably not a bad deal. Also looks like free shipping to US.
On the US Ebay page, you can find several full sets of 5 for $100-$175. These are from the aforementioned Volvos.
#335
There are complete rails with all 5 injectors on Ebay.UK for ~$55 USD. These are from the Focus ST 225 (not Focus 170). Do not order the units from the Focus 170 (225 and 170 are references to their horsepower).
On the US Ebay page, you can find several full sets of 5 for $100-$175. These are from the aforementioned Volvos.
On the US Ebay page, you can find several full sets of 5 for $100-$175. These are from the aforementioned Volvos.
Will I need converters for the plugs (like the ones Mynes use on the 55o's).
If so any idea which ones, I mean what they're called and maybe where to buy.
F.Y.I I am across the pond in London.
Thanks Dub
#336
Yes, you'll need adapters. Also, after you install the injectors and adapters, the intercooler will likely hit the top of the injector connectors once mounted. Use 1/8" of washers on the two rear mounting points for the intercooler to give you extra clearance.
http://www.deatschwerks.com/products...adapter-detail
http://www.ebay.co.uk/itm/Fuel-Injec...item2c7652fdff
http://www.deatschwerks.com/products...adapter-detail
http://www.ebay.co.uk/itm/Fuel-Injec...item2c7652fdff
#337
Yes, you'll need adapters. Also, after you install the injectors and adapters, the intercooler will likely hit the top of the injector connectors once mounted. Use 1/8" of washers on the two rear mounting points for the intercooler to give you extra clearance.
http://www.deatschwerks.com/products...adapter-detail
http://www.ebay.co.uk/itm/Fuel-Injec...item2c7652fdff
http://www.deatschwerks.com/products...adapter-detail
http://www.ebay.co.uk/itm/Fuel-Injec...item2c7652fdff
Thanks TheBigChill. I ordered some (hopefully) the same from a local stockist.
Let you know how it goes
Just waiting for the dealer to come back to me with whether or not they will do the flash.
I have a copy of DIS/GT1 and SSS INPA and will have to do it myself if they say no.
Anyone successfully done the JCW map themselves?
#338
Great Newwsss!!!! itd not a dacia sandero but the injectors work! like i suspected it was user error like the plugs not being pluged in all the way. enginen fired right up and reved fine. but dyno says top end feels better and low end feels a bit worse. but under WOT
i just reset the ecu via the gauges and using the bev tech software, after the test drive. so im at my bros house on the way home and through out the week we will see how the ecu adapts aand make it feel better.
i just reset the ecu via the gauges and using the bev tech software, after the test drive. so im at my bros house on the way home and through out the week we will see how the ecu adapts aand make it feel better.
#339
Thanks TheBigChill. I ordered some (hopefully) the same from a local stockist.
Let you know how it goes
Just waiting for the dealer to come back to me with whether or not they will do the flash.
I have a copy of DIS/GT1 and SSS INPA and will have to do it myself if they say no.
Anyone successfully done the JCW map themselves?
Let you know how it goes
Just waiting for the dealer to come back to me with whether or not they will do the flash.
I have a copy of DIS/GT1 and SSS INPA and will have to do it myself if they say no.
Anyone successfully done the JCW map themselves?
#341
Yes, you'll need adapters. Also, after you install the injectors and adapters, the intercooler will likely hit the top of the injector connectors once mounted. Use 1/8" of washers on the two rear mounting points for the intercooler to give you extra clearance.
http://www.deatschwerks.com/products...adapter-detail
http://www.ebay.co.uk/itm/Fuel-Injec...item2c7652fdff
http://www.deatschwerks.com/products...adapter-detail
http://www.ebay.co.uk/itm/Fuel-Injec...item2c7652fdff
i have done some research
Now there is 2 ways this can go:
first
i heard there is a cd with a binary image of the software that would be flashed onto the ecu/dme. now this may be only for the early dealer installs before it was a factory option. and therefore doesn't matter cos they didn't install 380cc injectors
Second
I am sure i read somewhere after the factory installs became available the dealers had it included in the images they had on file inside there software (which in the install guide it says DIS). Now as the 210 option was made available in 2006 we can assume we need a DIS from on or after then to make sure we get the image file that will know about the injector upgrade and regulate the fuel correctly. this may require a jcw kit code or an authorisation code (and potentially more numbers for other things).
But the dealers are doing it so it must be able to be done.
I have the cheap bmw usb to odb2 which comes with the dealer software (DiS/GT1, INPA and SSS) just need to figure out if its new enough. i think.
So the holy grail is to flash the jcw 210 map using BMW diagnostic and programming tools. (and use bosch injectors) all available cheaply on fleebay.
does anyone work for BMW who could confirm one way or the other.
or anyone who could guide us in doing this.
the only people who could lose out are main dealers and I'm sure they don't care about $50 from us.
anyone with serious mods (BVH CAM etc) will get a proper tune where it makes sense to do so.
#342
Great Newwsss!!!! itd not a dacia sandero but the injectors work! like i suspected it was user error like the plugs not being pluged in all the way. enginen fired right up and reved fine. but dyno says top end feels better and low end feels a bit worse. but under WOT
i just reset the ecu via the gauges and using the bev tech software, after the test drive. so im at my bros house on the way home and through out the week we will see how the ecu adapts aand make it feel better.
i just reset the ecu via the gauges and using the bev tech software, after the test drive. so im at my bros house on the way home and through out the week we will see how the ecu adapts aand make it feel better.
YOUR WELCOME
#344
Great post, learned a lot here.
I came about this website: http://www.fiveomotorsport.com/domes...injectors/mini
They sell fuel injectors for MINIs, has anyone ever looked them up? Are they reliable?
I also found the Ford Focus St225 on UK Ebay for 40 pounds, that's for 5 injectors, seems a bargain if postage does not kill it. I am going to go for it let's see.
http://www.ebay.co.uk/itm/GENUINE-FO...item53f1334c8c
I came about this website: http://www.fiveomotorsport.com/domes...injectors/mini
They sell fuel injectors for MINIs, has anyone ever looked them up? Are they reliable?
I also found the Ford Focus St225 on UK Ebay for 40 pounds, that's for 5 injectors, seems a bargain if postage does not kill it. I am going to go for it let's see.
http://www.ebay.co.uk/itm/GENUINE-FO...item53f1334c8c
#345
Great post, learned a lot here.
I came about this website: http://www.fiveomotorsport.com/domes...injectors/mini
They sell fuel injectors for MINIs, has anyone ever looked them up? Are they reliable?
I also found the Ford Focus St225 on UK Ebay for 40 pounds, that's for 5 injectors, seems a bargain if postage does not kill it. I am going to go for it let's see.
http://www.ebay.co.uk/itm/GENUINE-FO...item53f1334c8c
I came about this website: http://www.fiveomotorsport.com/domes...injectors/mini
They sell fuel injectors for MINIs, has anyone ever looked them up? Are they reliable?
I also found the Ford Focus St225 on UK Ebay for 40 pounds, that's for 5 injectors, seems a bargain if postage does not kill it. I am going to go for it let's see.
http://www.ebay.co.uk/itm/GENUINE-FO...item53f1334c8c
Gonna get the ST 225 ones tested tomorrow. i'll let you know.
#346
#348
You can buy factory Mondeo injectors, which are the exact same Bosch injector as the ST225, so long as you stick to the years I noted in previous posts.
Also, regarding FiveO injectors: While I recommend you avoid this company due to lack of transparency, they do not modify all of the injectors they offer. Many are simply factory injectors, matched for use as an upgrade in an unrelated motor (like what we're doing..) They are supposed to make a note in each item description stating whether or not that particular injector has been modified beyond it's factory form. Just worth noting.
Also, regarding FiveO injectors: While I recommend you avoid this company due to lack of transparency, they do not modify all of the injectors they offer. Many are simply factory injectors, matched for use as an upgrade in an unrelated motor (like what we're doing..) They are supposed to make a note in each item description stating whether or not that particular injector has been modified beyond it's factory form. Just worth noting.
Last edited by TheBigChill; 01-06-2014 at 12:36 PM.
#349
There's not a thing wrong with that spray pattern on the Bosch 380's- it's perfect for this head. You must be referring to the atomization, which as stated in earlier posts, these, like almost every other EV14 Bosch dual cone, atomize further once the fuel impacts the backside of the intake valve.
The reason they are most like the 550's (Bosch #0280158117), is because they are both Bosch EV14 dual cone injectors.
Also, regarding your "400cc" flow rate, at what fuel pressure did you have these tested? They are 373cc at 3 bar, and 400cc at 3.5 bar (our fuel pressure). The specs I just posted are identical to JCW 380's which were flow tested earlier in this thread.
The reason they are most like the 550's (Bosch #0280158117), is because they are both Bosch EV14 dual cone injectors.
Also, regarding your "400cc" flow rate, at what fuel pressure did you have these tested? They are 373cc at 3 bar, and 400cc at 3.5 bar (our fuel pressure). The specs I just posted are identical to JCW 380's which were flow tested earlier in this thread.
Ok so spray pattern was ok, not brilliant.
Way better than the fiveo ones.
They are on average around 400cc
http://youtu.be/okd7YiQ8LEE
very similar pattern to the 550cc Bosch.
http://youtu.be/TTwAWSyJRfM
Way better than the fiveo ones.
They are on average around 400cc
http://youtu.be/okd7YiQ8LEE
very similar pattern to the 550cc Bosch.
http://youtu.be/TTwAWSyJRfM
Last edited by TheBigChill; 01-06-2014 at 12:41 PM.
#350
You can buy factory Mondeo injectors, which are the exact same Bosch injector as the ST225, so long as you stick to the years I noted in previous posts.
Also, regarding FiveO injectors: While I recommend you avoid this company due to lack of transparency, they do not modify all of the injectors they offer. Many are simply factory injectors, matched for use as an upgrade in an unrelated motor (like what we're doing..) They are supposed to make a note in each item description stating whether or not that particular injector has been modified beyond it's factory form. Just worth noting.
Also, regarding FiveO injectors: While I recommend you avoid this company due to lack of transparency, they do not modify all of the injectors they offer. Many are simply factory injectors, matched for use as an upgrade in an unrelated motor (like what we're doing..) They are supposed to make a note in each item description stating whether or not that particular injector has been modified beyond it's factory form. Just worth noting.
Sorry I ment Mercury not Mondeo
Ford Escort Mercury Tracer Fuel Injector Injectors 0280155796
These are the ones said to be for Mini from FiveO.
Had a pencil not v spray pattern.