Interior/Exterior Interior and exterior modifications for Cooper (R50), Cabrio (R52), and Cooper S (R53) MINIs.

Interior/Exterior Ram intake project

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  #526  
Old 02-12-2006, 05:28 PM
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...sooo. If I have a stock intercooler and diverter. What should I do? Shoudl I buy the Alta diverter and install it on my stock intercooler. Perhaps this is a good option to avoid any problems right guys?
**Still not very amused by the shots I am seeing so far**
 
  #527  
Old 02-12-2006, 05:32 PM
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If you want to keep the stock intercooler it is a nice option, also a bigger scoop can also help. I did not want to spend the money on the alta diverter and built my own for so much less! If you are handy, this can be another option for you.



Garrett
 
  #528  
Old 02-12-2006, 05:38 PM
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.::.

Originally Posted by fdavid
...sooo. If I have a stock intercooler and diverter. What should I do? Shoudl I buy the Alta diverter and install it on my stock intercooler. Perhaps this is a good option to avoid any problems right guys?
dont panic!
Originally Posted by fdavid
**Still not very amused by the shots I am seeing so far**
ihope its jus the angle of tha pix. !!
 
  #529  
Old 02-12-2006, 05:42 PM
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sure hope so
 
  #530  
Old 02-12-2006, 05:46 PM
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Originally Posted by fdavid
...sooo. If I have a stock intercooler and diverter. What should I do? Shoudl I buy the Alta diverter and install it on my stock intercooler. Perhaps this is a good option to avoid any problems right guys?
**Still not very amused by the shots I am seeing so far**

The scoop was designed to fit on a stock intercooler and diverter setup. I do not know how it will work with other aftermarket pieces.

Randy
M7 Tuning
 
  #531  
Old 02-12-2006, 06:50 PM
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Thanks Randy! nothing better than a piece of mind.
 
  #532  
Old 02-12-2006, 06:51 PM
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as Sid said before, it is designed with the Alta or the stock one, which involves a diverter on the intercooler itself

the GRS, or the forge motorsport cooler will have problems as taking away that piece effectively loses the seal around the cooler, which negates the point of the scoop..., because they rely on a diverter that sits ON THE BONNET, NOT ON THE INTERCOOLER!

so if you are running stock, alta diverter, or the alta cooler, you are fine, GRS owners will have some work cut out for them...

ill inform JS about it when im done of all the things i did to make it work, so till then....
 
  #533  
Old 02-13-2006, 11:29 AM
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I'm in a bit of a hurry, so I didn't completely read the GRS related posts, but here are my 2 cents.

Without either of the 2 GRS diverters (and removal of the stock hood seal plate) the scoop fits perfectly. I'm about to dremel away enough of the GRS hood seal plate so that it will fit behind the rolled metal lip in the hood. That should be fine. As for the second diverter (the one that sends air over the IC and not into the front edge), it may be more of a problem due to the total thickness of all 3 pieces (both diverters and the scoop) requiring sufficient bolt length. But, I'll give it a try.

As for the fact that the scoop has some issues with other than the stock IC, so be it. That's one of the risks of the aftermarket. I'm always willing to deal with the need for a few modificiations not anticipated or revealed (not saying either is the case here) by the vendor. The better vendors just come a lot closer to spot on!
 
  #534  
Old 02-13-2006, 12:32 PM
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Hi everyone...

As a manufacturer we have to look at the big picture, and in this case the big picture is the stock intercooler. We are aware that there's customers with GRS, Alta or any other IC available on the market, these units do have some very individual needs and design parameters to consider. With that said we will make the bolts a little bit longer so there's more of a fudge factor built in to the units. We also welcome ideas and solutions to make the product the best it can be.

And as always, feel free to call us with any questions or concernes

peter
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  #535  
Old 02-13-2006, 01:25 PM
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Originally Posted by M7
Hi everyone...

As a manufacturer we have to look at the big picture, and in this case the big picture is the stock intercooler. We are aware that there's customers with GRS, Alta or any other IC available on the market, these units do have some very individual needs and design parameters to consider. With that said we will make the bolts a little bit longer so there's more of a fudge factor built in to the units. We also welcome ideas and solutions to make the product the best it can be.

And as always, feel free to call us with any questions or concernes

peter
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ive been in contact with JS about some solution, once i find high temp tape anywhere here ill post the final results... right now i pretty much have it flush..... as well as got the bottom piece a bit more flush by using closed cell foam tape.... ill get some pictures tomorrow...

all i can say is that the biggest problem with the GRS is the way the top diverter's two tabs facing the front of the car dont sit flush with the two back slots of the scoop... stock or otherwise... once you dremel out that edge so that it sits flush, the scoop will fit
 
  #536  
Old 02-13-2006, 01:43 PM
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OK! I just finished doing the GRS diverter mod. By trimming about 1/2 inch off the front of the seal plate diverter (the bigger one) and opening up new hole space at the 4 attachment points, it fits almost perfectly. The only very minor issue is that it doesn't sit perfectly flush against the hood, but definitely NOT a problem. (Pics will not make this clear, unless I'd done it step by step - not an option today.)

As for the smaller diverter . . . I tried to make to make it fit, but in reality with the way the scoop and the GRS diverter mate, there's such a small gap
that I decided to leave it out. It looks and appears to function just fine, thank you!

G'luck to the rest of you. It really doesn't require much more ability than a 2 or 3 out of 5 on the wrench scale (if it did, I'd be out of luck).
 
  #537  
Old 02-13-2006, 01:52 PM
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Here's a nice finishing touch - some 1/4" hexagonal honeycomb metal screen to keep bats and birds out of the larger opening.
http://www.mnpctech.com/moddersmesh.html

BTW, while this page says 70% open area, if you click the "click to enlarge" link, it is actually 79% open, which should be minimally restrictive...

Sprayed black to match the cowl intakes, it should look very trick - nicer than the gutter screen that is widely used.
 
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  #538  
Old 02-13-2006, 02:22 PM
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Originally Posted by OldRick
Here's a nice touch - some 1/4" hexagonal honeycomb metal screen to keep bats and birds out of the larger opening.
http://www.mnpctech.com/moddersmesh.html

Sprayed black to match the cowl intakes, it should look very trick.
That would be an aesthetic touch but counter productive to this design...Although it would serve to protect against the errant gravel, the screen would block significant intake area and create turbulence, resulting in lowered IC efficiency. With anyother front facing IC, this wouldn't matter much. But we all know the Mini needs every drop of IC efficiency we can get
 
  #539  
Old 02-13-2006, 05:03 PM
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There are a LOT of MCS's using gutter screen in the stock mail-slot for the same purpose.

I seriously doubt that the restriction of the tiny threads of remaining metal would be more significant than accumulating bugs on the IC, and the real issue with the MCS IC position is that the air can't get out from under the IC due to all the hoses and other stuff underneath it.

IMHO, the combination of the larger scoop, my 1mm thick replacement for the black plastic bonnet-piece, and my divertor front-edge seal, will more than overpower any restriction created by the screen.

So maybe I'll only get an exta 7-degree reduction in intake temp at 70mph in 90-degree weather instead of 8-degrees. OK, I'll struggle along somehow...
 
  #540  
Old 02-13-2006, 07:27 PM
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Originally Posted by OldRick
There are a LOT of MCS's using gutter screen in the stock mail-slot for the same purpose.

I seriously doubt that the restriction of the tiny threads of remaining metal would be more significant than accumulating bugs on the IC, and the real issue with the MCS IC position is that the air can't get out from under the IC due to all the hoses and other stuff underneath it.

IMHO, the combination of the larger scoop, my 1mm thick replacement for the black plastic bonnet-piece, and my divertor front-edge seal, will more than overpower any restriction created by the screen.

So maybe I'll only get an exta 7HP at 70mph in 90-degree weather instead of 8HP. OK, I'll suffer along somehow...
Respectfully, we disagree...
 
  #541  
Old 02-13-2006, 08:42 PM
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I don't have access to a supercomputer, or any expertise in modeling fluid dynamics, but I'm still going to put a screen in the scoop, simply because it's a lot easier to clean hardened bug parts off a screen than from the vanes of an intercooler.
6^)
 
  #542  
Old 02-13-2006, 10:40 PM
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Originally Posted by OldRick
. . . but I'm still going to put a screen in the scoop, simply because it's a lot easier to clean hardened bug parts off a screen than from the vanes of an intercooler.
6^)
I live in SoCal, have driven MCS's for 3 years now, a total of over 110,000 miles, with stock intercooler and GRS, and the next time I have to clean a "hardened bug part" off an intercooler vane will be the FIRST time.
 
  #543  
Old 02-13-2006, 10:49 PM
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Originally Posted by mhhoff
I live in SoCal, have driven MCS's for 3 years now, a total of over 110,000 miles, with stock intercooler and GRS, and the next time I have to clean a "hardened bug part" off an intercooler vane will be the FIRST time.
Nothing beats 80+ degree weather in the middle of the winter
And zero bugs........hehehe

peter
 
  #544  
Old 02-13-2006, 10:59 PM
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I lived in California for 25 years. Compared to most of the country, they hardly have bugs there - I believe because it is quite dry. You probably don't see many insects in your radiator or AC condenser either.

After three months with my MCS in Oregon this fall, I had to use a shop-vac to remove the bees, moths, and many smaller bugs embedded in the IC and the foam surround. It's hard to do without bending a few external vanes each time, but I'm really not into dismounting the IC to wash the bugs out with a hose.

You will find a screen in the mail slot of perhaps 1/3 of the members cars in the Portland Mini club for a good reason.
 
  #545  
Old 02-13-2006, 11:39 PM
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Originally Posted by OldRick
You probably don't see many insects in your radiator or AC condenser either.
You're right. There is an occasional bee/wasp/etc. that needs to be extracted from the radiator or condenser, but the bugs slam directly into those walls. With the IC I think they just bounce around, fry a little, bounce around some more and then come to rest. I actually have removed a few bugs from the top of the IC, but they haven't been stuck in the vanes. Usually the woosh of just opening the bonnet blows them away.
 
  #546  
Old 02-13-2006, 11:59 PM
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Ive killed a few bees in my time with our Extreme scoop but nothing I would screen about

Randy
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  #547  
Old 02-14-2006, 12:18 AM
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  #548  
Old 02-14-2006, 05:28 AM
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:impatient
Originally Posted by maxmini
Ive killed a few bees in my time with our Extreme scoop but nothing I would screen about

Randy
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  #549  
Old 02-14-2006, 05:42 AM
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OldRick,
You might try this before the screen in the scoop. Place a piece of window screening between your IC core and the black plastic shroud. This will keep bugs out of the vanes and also allow the air to travel thru the scoop. And as a plus, it will not be as hard to cut and fit. Just a thought.
JS
 
  #550  
Old 02-14-2006, 05:44 AM
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Originally Posted by JS
OldRick,
You might try this before the screen in the scoop. Place a piece of window screening between your IC core and the black plastic shroud. This will keep bugs out of the vanes and also allow the air to travel thru the scoop. And as a plus, it will not be as hard to cut and fit. Just a thought.
JS
Now you're giving my secrets away I've mentioned this so many times but no one listens:impatient
 


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