R50/R53 :: Hatch Talk (2002-2006) Cooper (R50) and Cooper S (R53) hatchback discussion.

R50/53 No heat / heater not working

Thread Tools
 
Search this Thread
 
  #26  
Old 01-01-2021, 06:13 PM
ssoliman's Avatar
ssoliman
ssoliman is offline
5th Gear
Thread Starter
Join Date: Feb 2018
Posts: 1,055
Received 139 Likes on 123 Posts
Originally Posted by IDOXLR8
I have a 2003 R50 It looks like the hot cold blend door motor just unclips, is this correct? and the later MINIs are held with 3 screws, is this correct?
yes mine (2006 r50) just unclips. The three screws hold on the piece that clips in under the dash. The screws don’t need to come out unless you are swapping the motor.

The motor comes out with the piece that is fastened to the motor, by the three screws, together
 
The following users liked this post:
IDOXLR8 (01-01-2021)
  #27  
Old 01-01-2021, 06:19 PM
IDOXLR8's Avatar
IDOXLR8
IDOXLR8 is offline
3rd Gear
Join Date: Aug 2009
Posts: 152
Received 4 Likes on 4 Posts
So in short the motor comes out complete with the screws with the bracket? The control arm looks to be a problem for removal, I have the part of the linkage detached from the blend door.
 
  #28  
Old 01-01-2021, 06:25 PM
ssoliman's Avatar
ssoliman
ssoliman is offline
5th Gear
Thread Starter
Join Date: Feb 2018
Posts: 1,055
Received 139 Likes on 123 Posts
Originally Posted by IDOXLR8
So in short the motor comes out complete with the screws with the bracket? The control arm looks to be a problem for removal, I have the part of the linkage detached from the blend door.
yes it will come out in one piece arm, motor and bracket. The arm does detach from the back of the motor but it’s keyed so it has to be at the right position
 
The following users liked this post:
IDOXLR8 (01-01-2021)
  #29  
Old 01-01-2021, 06:30 PM
IDOXLR8's Avatar
IDOXLR8
IDOXLR8 is offline
3rd Gear
Join Date: Aug 2009
Posts: 152
Received 4 Likes on 4 Posts
I bought a motor and will do an install when I get it. I assume that's the problem, no matter what I do with the heat control panel the motor does not move and the door move freely by hand.
 
  #30  
Old 01-01-2021, 06:42 PM
IDOXLR8's Avatar
IDOXLR8
IDOXLR8 is offline
3rd Gear
Join Date: Aug 2009
Posts: 152
Received 4 Likes on 4 Posts
Heater Control Motor

Originally Posted by ghostwrench
Well what do you think it means?

To me it means the temperature blend door isn't moving as expected. I suspect the damper motor that is supposed to move the door is faulty. I don't know about on Mini's but this motor can be a real hassle to get to on some cars but not on others.

For a no heat concern, I would verify your engine coolant level is correct and that it is flowing to and through the heater core. If that checks out, you will probably need to replace the temperature blend door damper motor.
From the error code this looks to be a wiring problem,
 
The following users liked this post:
ssoliman (01-02-2021)
  #31  
Old 01-01-2021, 06:44 PM
IDOXLR8's Avatar
IDOXLR8
IDOXLR8 is offline
3rd Gear
Join Date: Aug 2009
Posts: 152
Received 4 Likes on 4 Posts
Heater Control Motor

Originally Posted by IDOXLR8
From the error code this looks to be a wiring problem,
Thinking about this, the control motor could have a short to ground as well.
 
The following users liked this post:
ssoliman (01-02-2021)
  #32  
Old 01-04-2021, 09:04 AM
ssoliman's Avatar
ssoliman
ssoliman is offline
5th Gear
Thread Starter
Join Date: Feb 2018
Posts: 1,055
Received 139 Likes on 123 Posts
Originally Posted by Dan_in_WA
In the first post, INPA says there’s a short to ground.

With the car turned off and the key out, I’d try checking resistance between ground and each of the pins in the wiring harness connector as shown in post #7.

Then check those results against the other connector, for the other actuator door that is in good working order.

The resistance tests may point out a grounded wire at the connector. It may be a solid ground of around an ohm or less, or could be as high as a few hundred ohms. These computer modules can be sensitive that way. Comparing the resistance readings between the good connector and problem connector will hopefully point out whether there’s a problem or not.

One more thing to try, is to run diagnostics again with the plug out of the problem actuator, and see if code 12 goes away. Naturally there will be other codes come up, but I’m curious to see if code 12 disappears.

Ok, back to my Christmas food coma...

Merry Christmas and Happy New Year!

Did some testing yesterday. On the subject plug (temp mixing, pic attached) from left to right (pin 1 through 6). Not sure those are the right PIN numbers but that is what I am using in this description.

Continuity to the main engine ground on pin 2 (green w black stripe) and 6 (blue).

Ohms

Pin 1 - 3.9 m
Pin 2 (continuity to ground) - 15
Pin 3 - (blank)
Pin 4 - 4.6 k
Pin 5 - 100 k
Pin 6 (continuity to ground) - 10


Volts

Pin 1 - ghost (jumps around)
Pin 2 (continuity to ground) - 3.1 mV
Pin 3 - blank
Pin 4 - 3.1 mV
Pin 5 - -5.7 mV (negative 5.7)
Pin 6 (continuity to ground) - 3.1 mV



Continued in next post...
 
  #33  
Old 01-04-2021, 09:12 AM
IDOXLR8's Avatar
IDOXLR8
IDOXLR8 is offline
3rd Gear
Join Date: Aug 2009
Posts: 152
Received 4 Likes on 4 Posts
I would not be using the dash as a ground, you would need to use the connector and figure the ground and how the current toggles +&- at 12Volts.
 
  #34  
Old 01-04-2021, 09:21 AM
ssoliman's Avatar
ssoliman
ssoliman is offline
5th Gear
Thread Starter
Join Date: Feb 2018
Posts: 1,055
Received 139 Likes on 123 Posts
Continued from prior post...

Looking at a second plug for comparison. See pic of recirculate (air mixing) motor plug. It only has 3 pins. From left to right, pins 1 - 3. I used this one as its located right behind the glove box and was easy to reach.

Pin 3 (brown) has continuity to main engine ground.

If I remember right Pin 3 (ground) had 3.1 mV as well.

I did not take detailed notes, was thinking that the different number a pins, different plug meant it would not be a good comparison. In hindsight that was dumb. I will get details on this plug today and post.




Continued in next post...
 
  #35  
Old 01-04-2021, 09:35 AM
ssoliman's Avatar
ssoliman
ssoliman is offline
5th Gear
Thread Starter
Join Date: Feb 2018
Posts: 1,055
Received 139 Likes on 123 Posts
Continued from prior post...

About testing with the actuator (motor) unplugged. The fault codes did not seem to change (tested with both motors) when unplugged vs. plugged in when testing from the AC control unit (car).

HOWEVER

When testing the same thing and checking for codes via INPA I do see a change:

With the motor unplugged I get both error 1 and 12 (see attached pic).
With the motor plugged in I only get error 12 (short to ground)

(guess that solves the mystery of what error code 12 is?)


For this test I would turn the temp dial in the center of the AC control unit in the car after clearing codes. I'd go one degree (temp) at a time and read codes...the ground fault seem to come back right as you would expect the temp mix door to be moving (going from hot to cold or from cold to hot).




 

Last edited by ssoliman; 01-04-2021 at 09:42 AM.
  #36  
Old 01-04-2021, 09:38 AM
IDOXLR8's Avatar
IDOXLR8
IDOXLR8 is offline
3rd Gear
Join Date: Aug 2009
Posts: 152
Received 4 Likes on 4 Posts
Heater Control Motor

Originally Posted by ssoliman
Continued from prior post...

About testing with the actuator (motor) unplugged. The fault codes did not seem to change (tested with both motors) when unplugged vs. plugged in when testing from the AC control unit (car).

HOWEVER

When testing the same thing and checking for codes via INPA I do see a change:

With the motor unplugged I get both error 1 and 12 (see attached pic).
With the motor plugged in I only get error 12 (short to ground)

(guess that solves the mystery of what error code 12 is?)



At this point and time look for a good use control motor, looks like the motor has a short to ground.
 
  #37  
Old 01-04-2021, 09:41 AM
IDOXLR8's Avatar
IDOXLR8
IDOXLR8 is offline
3rd Gear
Join Date: Aug 2009
Posts: 152
Received 4 Likes on 4 Posts
Heater Control Motor

Originally Posted by IDOXLR8
At this point and time look for a good use control motor, looks like the motor has a short to ground.
Has the the dash ever been apart like for a heater core replacement?
 
  #38  
Old 01-04-2021, 09:50 AM
ssoliman's Avatar
ssoliman
ssoliman is offline
5th Gear
Thread Starter
Join Date: Feb 2018
Posts: 1,055
Received 139 Likes on 123 Posts
Originally Posted by IDOXLR8
I would not be using the dash as a ground, you would need to use the connector and figure the ground and how the current toggles +&- at 12Volts.
Hi IDOXLR8 used the main engine ground as ground for testing. Sorry if I am misunderstanding?
 
  #39  
Old 01-04-2021, 09:53 AM
ssoliman's Avatar
ssoliman
ssoliman is offline
5th Gear
Thread Starter
Join Date: Feb 2018
Posts: 1,055
Received 139 Likes on 123 Posts
Originally Posted by IDOXLR8
At this point and time look for a good use control motor, looks like the motor has a short to ground.
im testing with two different motors. the original and one that I purchased for testing.

Also bench tested the motor by applying 12v to pin 1 and 2. it actuates as expected. opens and closes with opposite polarity.
 
  #40  
Old 01-04-2021, 09:55 AM
IDOXLR8's Avatar
IDOXLR8
IDOXLR8 is offline
3rd Gear
Join Date: Aug 2009
Posts: 152
Received 4 Likes on 4 Posts
Heater Control Motor

Originally Posted by IDOXLR8
At this point and time look for a good use control motor, looks like the motor has a short to ground.
Has the the dash ever been apart like for a heater core replacement?
 
  #41  
Old 01-04-2021, 09:56 AM
ssoliman's Avatar
ssoliman
ssoliman is offline
5th Gear
Thread Starter
Join Date: Feb 2018
Posts: 1,055
Received 139 Likes on 123 Posts
Originally Posted by IDOXLR8
Has the the dash ever been apart like for a heater core replacement?
Its possible, but not sure. Car is new to us.
 
  #42  
Old 01-04-2021, 09:57 AM
IDOXLR8's Avatar
IDOXLR8
IDOXLR8 is offline
3rd Gear
Join Date: Aug 2009
Posts: 152
Received 4 Likes on 4 Posts
Heater Control Motor

Originally Posted by ssoliman
im testing with two different motors. the original and one that I purchased for testing.

Also bench tested the motor by applying 12v to pin 1 and 2. it actuates as expected. opens and closes with opposite polarity.
What I would like to see is voltage at the connector not using outside grounds, toggling +to- at the connector.
 
  #43  
Old 01-04-2021, 10:00 AM
IDOXLR8's Avatar
IDOXLR8
IDOXLR8 is offline
3rd Gear
Join Date: Aug 2009
Posts: 152
Received 4 Likes on 4 Posts
Heater Control Motor

Originally Posted by IDOXLR8
What I would like to see is voltage at the connector not using outside grounds, toggling +to- at the connector.
The ground is supplied at the connector and may have a sensor wire to tell the body control module motor position.
 
  #44  
Old 01-04-2021, 10:00 AM
ssoliman's Avatar
ssoliman
ssoliman is offline
5th Gear
Thread Starter
Join Date: Feb 2018
Posts: 1,055
Received 139 Likes on 123 Posts
Originally Posted by IDOXLR8
What I would like to see is voltage at the connector not using outside grounds, toggling +to- at the connector.
Roger that. Taking voltage readings on which pins? I'll give it a try today
 
  #45  
Old 01-04-2021, 10:04 AM
IDOXLR8's Avatar
IDOXLR8
IDOXLR8 is offline
3rd Gear
Join Date: Aug 2009
Posts: 152
Received 4 Likes on 4 Posts
Heater Control Motor

Originally Posted by ssoliman
Roger that. Taking voltage readings on which pins? I'll give it a try today
You would need a wire diagram to figure the pins to test. The only time I go to a out side grounding is to see if there is a break in the ground from the harness.
 
  #46  
Old 01-04-2021, 10:05 AM
ssoliman's Avatar
ssoliman
ssoliman is offline
5th Gear
Thread Starter
Join Date: Feb 2018
Posts: 1,055
Received 139 Likes on 123 Posts
Originally Posted by IDOXLR8
The ground is supplied at the connector and may have a sensor wire to tell the body control module motor position.
agree. the control module seems to know the position of the motor (hot or up) based on my testing in INPA.
 
  #47  
Old 01-04-2021, 10:12 AM
ssoliman's Avatar
ssoliman
ssoliman is offline
5th Gear
Thread Starter
Join Date: Feb 2018
Posts: 1,055
Received 139 Likes on 123 Posts
Originally Posted by IDOXLR8
You would need a wire diagram to figure the pins to test. The only time I go to a out side grounding is to see if there is a break in the ground from the harness.
a good wiring diagram would be really helpful right now, agree. I don't see one in Bentley. Have one that I downloaded but the colors don't seem to match up. also doesn't contain much detail about what each wire does... Attached

If anyone has a wiring diagram that would be awesome


 
Attached Files
File Type: pdf
WIRING.pdf (89.5 KB, 46 views)
  #48  
Old 01-04-2021, 10:50 PM
Dan_in_WA's Avatar
Dan_in_WA
Dan_in_WA is offline
3rd Gear
Join Date: Dec 2015
Location: WA State
Posts: 162
Received 45 Likes on 39 Posts
NEVER MIND, I think I was looking at the wrong module.🤪. I’ll leave it for future reference, and/or straighten it out later.


I don’t know if this will help, but here is a pin out of the BC1 module.

https://www.minitorque.com/threads/t...trol-unit.557/
 

Last edited by Dan_in_WA; 01-04-2021 at 11:07 PM.
The following users liked this post:
ssoliman (01-05-2021)
  #49  
Old 01-05-2021, 06:11 PM
ssoliman's Avatar
ssoliman
ssoliman is offline
5th Gear
Thread Starter
Join Date: Feb 2018
Posts: 1,055
Received 139 Likes on 123 Posts
Did more testing today and have some corrections. Used the engine ground but I do plan on testing to the ground pins...just need to get different leads for the meter.

On the temp mixing actuator (motor) plug. The one with the issue. Here is what I got today. Engine off, key out:

Ohms

1 - ol (open)
2 - 7.3 (continuity to ground)
3 - blank
4 - ol (open)
5 - ol (open)
6 - 1.5 (continuity to ground)

Volts

1 - ghost
2 - .3 mV (continuity to ground)
3 - blank
4 - .2 mV
5 - -16.8 mV
6 - .3 mV (continuity to ground)


Also re-tested the air mixing (recirculate) plug for comparison:

Ohms

Pin 1 - ol (open)
Pin 2 - ol (open)
Pin 3 - .8 (continuity to ground)

Volts

Pin 1 - 10.5
Pin 2 - 10.5
Pin 3 - 0 (continuity to ground)
 
  #50  
Old 01-05-2021, 06:18 PM
ssoliman's Avatar
ssoliman
ssoliman is offline
5th Gear
Thread Starter
Join Date: Feb 2018
Posts: 1,055
Received 139 Likes on 123 Posts
Few things jump out at me. But again, I'm not really good with electrical...

The mixing plug, first plug above, has two grounds. Why is that necessary? Normal?
Maybe pin 4 is shorting to ground (notice its voltage is similar to pin 2 and 6, the confirmed grounds). Would it not then have continuity to ground?
If both pin 2 and 6 have continuity to ground, why is the ohm reading different? Should they not be the same?
 


Quick Reply: R50/53 No heat / heater not working



All times are GMT -7. The time now is 03:05 PM.