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Help identify this part in my exhaust

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Old 04-13-2017, 11:05 AM
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Help identify this part in my exhaust


I have an exhaust leak, and I'm considering replacing this can (see arrow in pic) with a straight pipe. I have a couple of questions that I need help answering:


1. What is the function of this can?
2. What can I expect if replaced with a straight pipe welded in after the second O2 bung?
3. Is 2.25" the correct size of pipe?
 
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Old 04-13-2017, 02:01 PM
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That is your catalytic convertor.
 
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Old 04-13-2017, 02:49 PM
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Yes, its the Cat.

https://www.northamericanmotoring.co...-manifold.html





You can try to re-weld it, straight pipe it (but will get a CEL sometimes), but check with your state on the laws or go with a performance option like milltek that has the Cat and the factory bungs.

https://www.ecstuning.com/News/MINI_...haust_Systems/


 
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Old 04-13-2017, 05:47 PM
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Isn't the cat specifically the portion between the two bungs in the diagram? I see three portions in the diagram, the flex pipe, the cat, and that last can. What is that last can? Is that a second cat of some sort? I want to replace just that last part with straight pipe, but not if it's going to smell noxious.
 
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Old 04-14-2017, 06:09 AM
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Originally Posted by rdmello
Isn't the cat specifically the portion between the two bungs in the diagram? I see three portions in the diagram, the flex pipe, the cat, and that last can. What is that last can? Is that a second cat of some sort? I want to replace just that last part with straight pipe, but not if it's going to smell noxious.
The diagram isn't correct if we're talking R53...

If the part you're referencing is indeed the cat, and if replaced with a straight pipe, I think you'll have to live with a constantly illuminated CEL on the dash, as well as the possibility of failing emissions tests depending on where you live.

Unless I'm mistaken, the exhaust components are as depicted below. Please correct me if I'm wrong.

 

Last edited by AoxoMoxoA; 04-14-2017 at 10:57 AM. Reason: Corrected Photo
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Old 04-14-2017, 09:51 AM
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^^ thats correct. Milltek is built the same way overall.
 
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Old 04-14-2017, 10:12 AM
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Originally Posted by ECSTuning
Yes, its the Cat.

https://www.northamericanmotoring.co...-manifold.html





You can try to re-weld it, straight pipe it (but will get a CEL sometimes), but check with your state on the laws or go with a performance option like milltek that has the Cat and the factory bungs.


Originally Posted by AoxoMoxoA
The diagram isn't correct if we're talking R53...

If the part you're referencing is indeed the cat, and if replaced with a straight pipe, I think you'll have to live with a constantly illuminated CEL on the dash, as well as the possibility of failing emissions tests depending on where you live.
Unless I'm mistaken, the exhaust components are as depicted below. Please correct me if I'm wrong.

The stock headers have two cats and usually crack and leak at the small cat joint in ECS's picture. AoxoMoxoA'S diagram is correct, but leaves out the small cat between the pre-cat o2 sensor and the main cat. Here's a pic from the other MINI forum. http://www.*********************/for...75-post41.html.
 

Last edited by RB-MINI; 04-14-2017 at 10:19 AM.
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Old 04-14-2017, 10:58 AM
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Originally Posted by RB-MINI
The stock headers have two cats and usually crack and leak at the small cat joint in ECS's picture. AoxoMoxoA'S diagram is correct, but leaves out the small cat between the pre-cat o2 sensor and the main cat.
Illustration updated; Thanks.

 
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Old 04-15-2017, 10:20 AM
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Appreciate the help. Looks like I'm going back to the search button to choose a header that a cat can be welded to. I'd like to buy a header with cat included but I'm not comfortable with the $1000 price tag yet.

Part of me still wonders if the first cat might do enough to get by without the second cat. That being the case if I put a straight pipe in place of the second cat. I'm assuming most of the feedback is from people that had no cat at all.
 
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Old 04-15-2017, 01:05 PM
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get it welded... shop will remove header, fix w welding, and reinstall....much cheaper than replacment... a straight pipe really isn't the best option... loud and will fail emission
 
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Old 04-18-2017, 08:02 AM
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Good news.
 
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Old 05-12-2017, 06:04 AM
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A little more help please. Can someone tell me what the metal composition of this part is? At the very least, tell me if it is stainless steel?


I'm getting it welded and the welder needs to know. He's more of a hobby mechanic with a tig welder. It's not a typical exhaust shop.
 
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Old 05-12-2017, 07:03 AM
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Put a magnet up to it, it it sticks, it's good stainless, use stainless rod, if it doesn't then it doesn't matter what you weld it with, stainless steel rod or an old coat hanger.
 
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Old 05-12-2017, 07:32 AM
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It is a lower grade of stainless steel - probably 409. IT can be welded with regular mig wire used for carbon steel.
 
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Old 05-12-2017, 07:50 AM
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yep, Most aftermarkets exhausts are 304 stainless.
 
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