Stock Problems/Issues Discussions related to warranty related issues and repairs, or other problems with the OEM parts and software for MINI Cooper (R50), Cabrio (R52), and Cooper S (R53) MINIs.

Possible bad pulley tensioner... video inside

Thread Tools
 
Search this Thread
 
  #1  
Old 10-07-2008, 09:13 AM
Chibi Archillies's Avatar
Chibi Archillies
Chibi Archillies is offline
2nd Gear
Thread Starter
Join Date: Feb 2008
Posts: 99
Likes: 0
Received 0 Likes on 0 Posts
Possible bad pulley tensioner... video inside

ok, so watch this video.

im pretty sure its my pulley tensoner. it has 1 hole showing.

the performance seems to be fine, its just loud as all hell.

suggestions?
 
  #2  
Old 10-07-2008, 10:46 AM
Poppa Bear's Avatar
Poppa Bear
Poppa Bear is offline
4th Gear
Join Date: Aug 2005
Location: Back at Bragg
Posts: 525
Likes: 0
Received 0 Likes on 0 Posts
I'm no expert (no Holiday Inn Expresses here) but that doesn't seem to be a pulley issue but rather a valve lifter/rocker issue. Tapping, especially loud tapping like yours, up on the top of the motor seems to be too far away from the tensioner. Sorry to say, but I think you've got bigger problems than a simple SC belt.

Cheers!!
 
  #3  
Old 10-07-2008, 10:49 AM
Chibi Archillies's Avatar
Chibi Archillies
Chibi Archillies is offline
2nd Gear
Thread Starter
Join Date: Feb 2008
Posts: 99
Likes: 0
Received 0 Likes on 0 Posts
damn!

the performance of the car doesnt seem to be an issue.

is there a way to verify what you suggest?
 
  #4  
Old 10-07-2008, 11:03 AM
Poppa Bear's Avatar
Poppa Bear
Poppa Bear is offline
4th Gear
Join Date: Aug 2005
Location: Back at Bragg
Posts: 525
Likes: 0
Received 0 Likes on 0 Posts
Wait a couple of hours whilst the monkeys digest your information. They'll come back with several viable suggestions. My recommendation would be to drive the car as little as possible until you've got this figured out. Valve lifters/rockers which are misaligned could lead to damage to the pistons, cam, etc. If this was happening to Maggie, I'd have her on a lift truck to the dealership, spare no expense. Heroic Measures!!

Cheers!!
 
  #5  
Old 10-07-2008, 01:27 PM
Chibi Archillies's Avatar
Chibi Archillies
Chibi Archillies is offline
2nd Gear
Thread Starter
Join Date: Feb 2008
Posts: 99
Likes: 0
Received 0 Likes on 0 Posts
yeah except i dont have the cash to bring it to a shop.

i havnt driven it since thursday. its cutting into my work time. i cant go to work without the car, etc.
 
  #6  
Old 10-07-2008, 03:10 PM
03BRG's Avatar
03BRG
03BRG is offline
4th Gear
Join Date: Nov 2006
Posts: 570
Likes: 0
Received 0 Likes on 0 Posts
Pull the belt off and run it for a few sec. Make sure the pulley does not hit the crank pulley first
 
  #7  
Old 10-07-2008, 03:36 PM
Chibi Archillies's Avatar
Chibi Archillies
Chibi Archillies is offline
2nd Gear
Thread Starter
Join Date: Feb 2008
Posts: 99
Likes: 0
Received 0 Likes on 0 Posts
...and that does what? what am i looking for?

...and dont i have to lift up the engine to accomplish this?
 
  #8  
Old 10-07-2008, 04:25 PM
03BRG's Avatar
03BRG
03BRG is offline
4th Gear
Join Date: Nov 2006
Posts: 570
Likes: 0
Received 0 Likes on 0 Posts
With the belt off and you dont have noise you could then could rule out the engine/ valves so on. If you have noise then you rule out the SC, AC, pulley tensioner, alt.

You don't need to lift the motor to take the belt off but a belt tool of some sort to release the pulley tensioner. May find more info if you do a search on a belt change thread. Good luck
 
  #9  
Old 10-07-2008, 04:27 PM
Chibi Archillies's Avatar
Chibi Archillies
Chibi Archillies is offline
2nd Gear
Thread Starter
Join Date: Feb 2008
Posts: 99
Likes: 0
Received 0 Likes on 0 Posts
how can i run the engine with no belts? that doesnt make sence to me.
 
  #10  
Old 10-07-2008, 04:31 PM
03BRG's Avatar
03BRG
03BRG is offline
4th Gear
Join Date: Nov 2006
Posts: 570
Likes: 0
Received 0 Likes on 0 Posts
Iam just talking a few sec. of run time. Just to see if you have the noise or not
 
  #11  
Old 10-07-2008, 07:04 PM
Chibi Archillies's Avatar
Chibi Archillies
Chibi Archillies is offline
2nd Gear
Thread Starter
Join Date: Feb 2008
Posts: 99
Likes: 0
Received 0 Likes on 0 Posts
  #12  
Old 10-07-2008, 07:29 PM
JAB 67's Avatar
JAB 67
JAB 67 is offline
6th Gear
iTrader: (1)
Join Date: Oct 2006
Location: Fairfax, VA
Posts: 2,659
Likes: 0
Received 58 Likes on 50 Posts
Thats not supercharger or tensioner noise; its almost certainly valve train or, less likely to me, a loose piston wrist pin.
 
  #13  
Old 10-07-2008, 10:37 PM
Poppa Bear's Avatar
Poppa Bear
Poppa Bear is offline
4th Gear
Join Date: Aug 2005
Location: Back at Bragg
Posts: 525
Likes: 0
Received 0 Likes on 0 Posts
Originally Posted by 03BRG
With the belt off and you dont have noise you could then could rule out the engine/ valves so on. If you have noise then you rule out the SC, AC, pulley tensioner, alt.

You don't need to lift the motor to take the belt off but a belt tool of some sort to release the pulley tensioner. May find more info if you do a search on a belt change thread. Good luck
Originally Posted by Chibi Archillies
how can i run the engine with no belts? that doesnt make sence to me.
Originally Posted by 03BRG
Iam just talking a few sec. of run time. Just to see if you have the noise or not
Chibi - this would be, for you, a good diagnostic sequence, though a bit scary. Taking the belt off would isolate the problems by virtue of the fact that the belt seperates the two potential areas identified: tensioner or valve train. Running the engine for only a few seconds (< 30 seconds) without the belt on won't do any damages. Without the belt on, the alternator, supercharger and water pump will not spin and will help you identify the problem. Just crank the engine over and as soon as you hear the loud knocking, kill the engine. If you have the engine going and there's no loud knocking, again kill the engine. Then you should know the spot to focus on. However, getting the belt off and back on is almost impossible without a tensioner tool. Almost but not impossible. There's no need to lift the engine for this, just remove the right wheel shroud.

Originally Posted by J A Blazer
Thats not supercharger or tensioner noise; its almost certainly valve train or, less likely to me, a loose piston wrist pin.
Having said all of that, I agree with Blazer, especially now after your statement of adding oil makes the noise quieter. Truly classic top engine mechanical symptoms which only get more expensive over time. Sorry. If it is a bad valve lifter, the potential is that the valve could punch a hole into the top of the piston or bend the valve or other scary (expensive) damage. On this page, scroll down for a picture of a piston face that has been broken and another that was scratched, from a bad valve train. If it's a bad piston wrist pin, however unlikely, this would be even more expensive as that could damage the cylinder walls, the piston connecting rod or, worse yet, cause damage to other pistons and their assemblies. Sorry for the bad news and I do wish you luck in the repairs.

Cheers!!
 

Last edited by Poppa Bear; 10-08-2008 at 02:18 AM.
  #14  
Old 10-08-2008, 09:32 PM
Chibi Archillies's Avatar
Chibi Archillies
Chibi Archillies is offline
2nd Gear
Thread Starter
Join Date: Feb 2008
Posts: 99
Likes: 0
Received 0 Likes on 0 Posts
UPDATE:

i had the surgical team here and took 3/4 of my engine out in about an hour.

valve train: nothing appears to be wrong
supercharger: nothing
piston heads: nothing...

so basically im gonna see who's got a lower end for sale and vs that against a rebuild on the block as its probably a crankshaft issue.

strange during all of this i never had one idiot light come on.


here are pictures.




my fuel injectors are really nasty










so if anyone has any nice ideas...we're all ears...or a lower block.
 
  #15  
Old 10-09-2008, 01:17 AM
CarterMD's Avatar
CarterMD
CarterMD is offline
3rd Gear
Join Date: Aug 2006
Location: Ulm, Germany
Posts: 153
Likes: 0
Received 0 Likes on 0 Posts
Hmm.... i think I know this sound very very clearly.

Must be the chain-tensioner ! Sometimes it goes bad and then the chain does not get the right tension and start to vibrate against the guidings of the chains. This makes some noise then like you mini.

But right now, it is to late to test. Just replacing it which would be maybe 40$ of parts and then starting again would be the best solution, but your head is off and all the other things.
 
  #16  
Old 10-09-2008, 03:22 AM
JAB 67's Avatar
JAB 67
JAB 67 is offline
6th Gear
iTrader: (1)
Join Date: Oct 2006
Location: Fairfax, VA
Posts: 2,659
Likes: 0
Received 58 Likes on 50 Posts
There is no chain in that motor . . .
 
  #17  
Old 10-09-2008, 03:28 AM
CarterMD's Avatar
CarterMD
CarterMD is offline
3rd Gear
Join Date: Aug 2006
Location: Ulm, Germany
Posts: 153
Likes: 0
Received 0 Likes on 0 Posts
Originally Posted by J A Blazer
There is no chain in that motor . . .
So, you say the timing is controlled by a belt ?..... Look at the photos, on the right side of the engine you see the chain lying over the camshaft sprocket.
 
  #18  
Old 10-09-2008, 04:08 AM
JAB 67's Avatar
JAB 67
JAB 67 is offline
6th Gear
iTrader: (1)
Join Date: Oct 2006
Location: Fairfax, VA
Posts: 2,659
Likes: 0
Received 58 Likes on 50 Posts
Disregard my post; I misread yours; sorry.
 
  #19  
Old 10-12-2008, 07:22 AM
JNagy's Avatar
JNagy
JNagy is offline
1st Gear
Join Date: May 2008
Posts: 47
Likes: 0
Received 0 Likes on 0 Posts
did you even check the other pulleys first? Mine was making the same noise and it was just the a/c clutch came apart.
 
  #20  
Old 10-13-2008, 04:11 PM
//MZero's Avatar
//MZero
//MZero is offline
4th Gear
iTrader: (3)
Join Date: Jan 2008
Posts: 565
Likes: 0
Received 1 Like on 1 Post
Man, you tore that engine apart before ruling out other stuff? Crazy.
 
  #21  
Old 10-14-2008, 10:18 PM
Chibi Archillies's Avatar
Chibi Archillies
Chibi Archillies is offline
2nd Gear
Thread Starter
Join Date: Feb 2008
Posts: 99
Likes: 0
Received 0 Likes on 0 Posts
engine removed.

solution found.

bearing on #2 pistol MIA

parts of bearing #2 found in unknown location(s)

solution. machine shop for re-milling and assembly

pictures to follow






missing bearing



this might be the new look for me for a while...
 
  #22  
Old 10-14-2008, 10:53 PM
//MZero's Avatar
//MZero
//MZero is offline
4th Gear
iTrader: (3)
Join Date: Jan 2008
Posts: 565
Likes: 0
Received 1 Like on 1 Post
Just wondering, was it only the noise that made you look for this? Do you drive your car particularly hard? I haven't been on these boards long, but I do not recall too many rod bearing failures!
 
  #23  
Old 10-15-2008, 11:56 AM
Yo'sDad's Avatar
Yo'sDad
Yo'sDad is offline
5th Gear
Join Date: Oct 2005
Posts: 942
Likes: 0
Received 4 Likes on 3 Posts
Chibi, Would you mind giving us a little info, I promise not to say anything nasty, just gathering data.

How many miles on the engine?

What oil brand and wt do you use?

How often did you change the oil?

Was it burning oil?

Were you adding oil between changes?

If so, how much and when?

Have you ever run it dry on oil?

Have you ever noticed the oil light come oil?

thanks

YD
 
  #24  
Old 10-17-2008, 07:05 AM
Yo'sDad's Avatar
Yo'sDad
Yo'sDad is offline
5th Gear
Join Date: Oct 2005
Posts: 942
Likes: 0
Received 4 Likes on 3 Posts
Is there no one else curious about the engine history when a failure like this happens? I'm hoping that Chibi, the OP, will respond with some good info soon.

YD
 

Last edited by Yo'sDad; 10-17-2008 at 08:12 AM.
  #25  
Old 10-17-2008, 09:59 AM
//MZero's Avatar
//MZero
//MZero is offline
4th Gear
iTrader: (3)
Join Date: Jan 2008
Posts: 565
Likes: 0
Received 1 Like on 1 Post
^ I am...I'm just waiting for the response. Like I said, a rod bearing failure isn't exactly commonplace
 


Quick Reply: Possible bad pulley tensioner... video inside



All times are GMT -7. The time now is 01:03 AM.