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Torque values

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  #1  
Old 06-06-2009 | 09:02 AM
starionturbo's Avatar
starionturbo
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2nd Gear
Joined: Apr 2008
Posts: 75
Likes: 1
From: Vestmannaeyjar, Iceland
Torque values

Engine Block

Main bearing bolts, inner
M10 .................................................. .................................................. 60 Nm
Note: Replace, wash and oil screws.

Main bearing bolts, outer
M8 .................................................. .................................................. . 35 Nm
Note: Replace, wash and oil screws.
Coolant plug to crankcase .................................................. ............................ 23 Nm



Cylinder head and cylinder head cover

Cylinder head cover to cylinder head .................................................. ...................... 12 Nm

Thermostat to cylinder head
M6 .................................................. .................................................. . 12 Nm

Cylinder head bolts to crankcase
Jointing torque .................................................. ...................................... 40 Nm
Torque angle .................................................. ......................................... 90°

Cylinder head bolts to crankcase
M8 .................................................. .................................................. . 28 Nm

Camshaft gear to camshaft
M12 .................................................. .................................................. 102 Nm
Seal plug, chain tensioner .................................................. ........................... 63 Nm
Seal plug to cylinder head .................................................. ........................... 18 Nm

Intake manifold to cylinder head
M8 .................................................. .................................................. . 26 Nm
Engine carrier to cylinder block .................................................. ..................... 100 Nm

Hydro-mount to body (screw)
M10 x 110
Jointing torque .................................................. ...................................... 56 Nm
Torque angle .................................................. ......................................... 90°
Hydraulic-mount to body .................................................. .............................. 100 Nm

Guide and tensioning rail to cylinder head
M8 .................................................. .................................................. . 28 Nm

Engine mounting to engine mount .................................................. ........................... 68 Nm

Upper stabilizer bracket to body mounting .................................................. ................. 100 Nm

Upper stabilizer bracket to engine mounting .................................................. ............... 100 Nm

Lower stabilizer to oil sump holder .................................................. ....................... 100 Nm

Lower stabilizer to front axle .................................................. ............................ 100 Nm

Engine vent valve to cylinder head cover .................................................. .................. 7 Nm

Stabilizer bracket to oil sump .................................................. ............................ 45 Nm

Mounting screws for mounting (Left) of intercooler to intake manifold
M6 .................................................. .................................................. . 9 Nm

Mounting screws for mounting (Right) of intercooler to intake manifold
M6 .................................................. .................................................. . 9 Nm



Oil Pan

Oil drain plug to oil sump
M14 x 16 .................................................. ............................................. 25 Nm

Oil sump to bearing support
M8 .................................................. .................................................. . 31 Nm

Oil strainer to bearing bracket
M6 .................................................. .................................................. . 12 Nm

Oil sump to crankcase
M8 .................................................. .................................................. . 31 Nm

Oil sump to crankcase, Transmission side
M8 .................................................. .................................................. . 31 Nm

Oil sump to crankcase, exhaust side
M8 .................................................. .................................................. . 31 Nm



Case Covers

Timing case cover to crankcase cover
M6 .................................................. .................................................. . 12 Nm

Deflection cover to timing case cover
M8 .................................................. .................................................. . 45 Nm
Timing case cover to crankcase (oval head)
M8 .................................................. .................................................. . 18 Nm



Crankshaft

Increment wheel on crankshaft
M6 .................................................. .................................................. . 12 Nm



Flywheel

Dual-mas flywheel to crankshaft
M10 .................................................. .................................................. 90 Nm



Camshaft

Sprocket to camshaft
M12 .................................................. .................................................. 100 Nm
Note: Replace screws

Guide rail to cylinder head
M8 .................................................. .................................................. . 30 Nm

Tensioning rail to cylinder head
M8 .................................................. .................................................. . 30 Nm

Seal plug (chain tensioner piston) to cylinder head .................................................. ....... 65 Nm



Vibration Damper

Vibration Damper to crankshaft
M12 .................................................. .................................................. 115 Nm
Note: Replace screws.



Connecting Rods and Bearings

Connecting rod bolts
M8
Jointing Torque .................................................. ...................................... 20 Nm
Torque Angle .................................................. ......................................... 90°
Note: Replace Screws.



Ribbed V-Belt with Tension and Guide Element

Belt tensioner to crankcase
M6 .................................................. .................................................. ...... 9Nm

Belt tensioner to crankcase
M10 .................................................. .................................................. ..... 45 Nm

Belt tensioner to compressor
M10 .................................................. .................................................. ..... 45 Nm

Tension pulley to oil sump
M10 .................................................. .................................................. ..... 45 Nm



Camshaft

Sprocket to camshaft
M12 .................................................. .................................................. ..... 100 Nm
Note: Replace screws

Guide rail to cylinder head
M8 .................................................. .................................................. ...... 30 Nm

Tensioning rail to cylinder head
M8 .................................................. .................................................. ...... 30 Nm
Seal plug (chain tensioner piston) to cylinder head ........................................... 65 Nm

Rocker Arms/drag Arms and Bearings

Rocker arm shaft to bearing cap
M8 .................................................. .................................................. ...... 30 Nm



Oil Pump with Suction Element and Drive

Oil Pump cover to timing case cover inner
M8 .................................................. .................................................. ....... 18 Nm



Oil Filter and Pipes

Oil Pressure switch to oil filter
3/8 .................................................. .................................................. ........ 20 Nm

Oil filter cover to oil filter
3 1/4" .................................................. .................................................. ... 25 Nm

Oil filter to crankcase
M8 .................................................. .................................................. ......... 25 Nm



Oil Filling

Oil dipstick to crankcase
M10 .................................................. .................................................. ........ 50 Nm

Oil dipstick to crankcase
M8 .................................................. .................................................. .......... 25 Nm


Water Pump and Drive

Water pump to compressor
M8 .................................................. .................................................. ........... 25 Nm

Water pump elbow to crankcase
M6 .................................................. .................................................. ........... 8 Nm



Thermostat and Connections

Coolant line to cylinder head
M8 .................................................. .................................................. ........... 25 Nm

Thermostat to cylinder head
M6 .................................................. .................................................. ........... 12 Nm



Intake Manifold

Bypass valve to intake manifold
M6 .................................................. .................................................. ............ 8 Nm

Intake manifold to cylinder head
M8 .................................................. .................................................. ............. 25 Nm

Bypass valve to intercooler
M6 .................................................. .................................................. ............. 8 Nm



Exhaust Manifold

Heat shield to cylinder head bolt torque
M8 x 20 .................................................. .................................................. ......... 13 Nm

Manifold bolt torque
M8 x 30 .................................................. .................................................. .......... 24 Nm



Emissions - control, Lambda oxygen sensor

Oxygen control sensor, Oxygen monitor sensor
M18 x 1.5 .................................................. .................................................. ........ 39 Nm

Oxygen sensor bracket to cylinder head
M8 .................................................. .................................................. ................. 10 Nm

Coolant
Heater bleed screw .................................................. ............................................... 4,5/6.5 Nm

Expansion tank retaining nut
M6 .................................................. .................................................. ................... 5 Nm

Radiator and Mounting Parts
Fan blade to motor retaining nut .................................................. .............................. 6 Nm
Motor to housing retaining bolts .................................................. ............................... 5 Nm

Oil Cooler - Automatic Transmission
Oil cooler to radiator .................................................. ............................................... 4 Nm



Exhaust Assembly

Clamp for final muffler
M8 .................................................. .................................................. ....................... 15 Nm

Exhaust system to exhaust manifold
M10 .................................................. .................................................. ..................... 60 Nm
Note: Replace nuts, coat threads with cooper paste.
Reinforcing panel to body .................................................. ........................................... 14 Nm
Exhaust mounting brackets to body .................................................. ................................. 14 Nm
Cover/rear muffler .................................................. .................................................. ..... 2.5 Nm
 
  #2  
Old 06-06-2009 | 09:11 AM
starionturbo's Avatar
starionturbo
Thread Starter
|
2nd Gear
Joined: Apr 2008
Posts: 75
Likes: 1
From: Vestmannaeyjar, Iceland
Sorry wrong place.
Can someone move this to 1. Generation for me please
 
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