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Droning-buzzing hum coming from the engine bay.

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Old 01-29-2018, 03:15 PM
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Droning-buzzing hum coming from the engine bay.

Hello! New here! I need your help with diagnosing a problem I’m having with my R50.
January 2004 Mini Cooper 168,000+miles 5 speed manual.

When I say DRONING SOUND I mean it in the following: the sound a 4 propeller drone makes when flying+ a raspy grinding. ( Sorry it’s the closest thing I could I could think of to describe this sound)

Starting the car: I hear a glimpse of some minor grinding as the car gets completely started and can’t be heard once idling. Grinding is only audible for milliseconds.

Driving: No issues getting in and out of gears. The droning hum gets audible when in gear and becomes indistinguishable from engine chatter when the clutch pedal is the pressed in. It returns when the clutch pedal is released. The noise pitch increases slightly when the I accelerate, maintains pitch when speed is maintained, pitch slightly decreases as the gas is left alone and speed decreases. The droning sound will go through the pitch ranges with the tap of the gas pedal. I haave been driving on the freeway at 60mph and the noise will be present, if shift into neutral while still traveling at 60mph and the noise is gone. I believe this test eliminates the probability of the noise being cause by a wheel bearing.
It has been making this noise for at least 10,000 miles at the minimum.
I have spoken with the head mechanic at my Mini dealership and his guess is that it is the throwout bearing failing.
I am the 3rd owner, as far as I know clutch and it’s components are stock and do not know the condition of the transmission fluid, I am working on getting that checked out.
Has anyone here had similar issues. I could really use the help. Feel free to question me if any new information is needed from me. I can link to a video if the sound needs to be heard. Thanks everyone, I plan on continuing this thread until a solution is found and posting that solution.
 

Last edited by MUTE; 01-29-2018 at 03:23 PM. Reason: Clarification
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Old 01-29-2018, 03:30 PM
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Going to move you to the Stock Problem/Issue area.
 
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Old 01-29-2018, 04:56 PM
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Originally Posted by Whine not Walnuts
Going to move you to the Stock Problem/Issue area.
Sorry about that. Thank you!
 
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Old 01-29-2018, 05:07 PM
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Never be sorry, rather have you ask the question than no question at all.
 
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Old 01-30-2018, 07:29 AM
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Cool cool, anybody have any ideas?
 
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Old 02-04-2018, 03:17 AM
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I know this may sound odd but have you checked to see if the air filter cover is fully sealed? When I changed my air filter recently I found that the back tabs hadn't seated properly causing the cover to lift in the back yet still close in the front. Upon making sure everything was properly sealed I stopped hearing the noise from it.
 
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Old 02-04-2018, 01:19 PM
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The tabs on my air box are broken and I’ve had to fasten I down with some rope. Ingenuity at its best I’ll try putting some thin foam in between the outer edges of the box and see if the noise is affected at all. Will return with the results shortly. Thanks for the suggestion!
 
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Old 02-04-2018, 01:43 PM
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Pay special attention to the back side, as mine was open about 1/8 of an inch prior to fixing it. That will be the spot to keep an eye on as that is also where dirt, dust, and other stuff small particulate can get past the filter and sucked in.
 
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Old 02-09-2018, 09:09 AM
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Originally Posted by DamnCampers
Pay special attention to the back side, as mine was open about 1/8 of an inch prior to fixing it. That will be the spot to keep an eye on as that is also where dirt, dust, and other stuff small particulate can get past the filter and sucked in.
filter cover not the issue, I put in some padding and are fastened but the sound remains identical. I am trying to find some time to switch out my clutch assembly. I will be posting the results once opened up... might make a video actually.
 
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Old 04-05-2018, 10:01 PM
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Any luck with this? Very similar symptoms to what you describe-
 
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Old 04-06-2018, 08:20 AM
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Originally Posted by 2013mcs
Any luck with this? Very similar symptoms to what you describe-
I am 90% sure it is the output shaft gear for my car. It’s a pretty big job so I’m prepping for it heavily with different gear in order to do it myself. I just need a solid place to take my car apart, still building it so I’ll be a little while before I can give any conclusive results. I plan on making a YouTube video documenting the whole thing when the time comes.
 

Last edited by MUTE; 04-06-2018 at 08:22 AM. Reason: Clarification
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Old 04-08-2018, 07:27 AM
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Look forward to hearing your results- good luck-
 
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Old 09-05-2019, 01:09 PM
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I'm curious of this outcome. Maybe an quick update?
 
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Old 09-05-2019, 04:35 PM
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Issue found


Output shaft to the left

Inside view of bearing. This is the bearing closest to first gear and the differential

Chipped first gear

Hole through bell housing, viewed from the internal side of the transmission

Close up of hole, internal side

Exit of the hole, viewed fro the clutch side

Wide of the hole, clutch side

Internal side after weld patch

Bearing in pieces

Weld after grinding to make room for clearance

Right then. It WAS indeed the lower output shaft bearing. Confirmed after it blew a hole into the clutch bell. If you have the symptoms I have I highly advise to get it fixed ASAP! I got luck and only got a small hole in the bell housing and a single chipped tooth to first gear; you may not be so lucky. Just get a set of all new bearing. If there is no guide to opening the midland 5 speed let me know and I’ll see about getting a good one made. After swapping bearing and some light welding the transmission runs great.
 

Last edited by MUTE; 09-05-2019 at 07:39 PM.
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