Heater Core Replacement
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looking at the bentley manual, it doesn't look as bad as on some other cars.
in the engine compartment:
drain coolant
remove air filter housing (MCS) or battery box (MC)
loosen or remove heater hose clamps, detach coolant hoses, blow air
through to clear coolant from core
under left side of dashboard:
swing down left lower dashboard trim
remove cover on l side of heating/ac housing
remove three mounting screws
carefully wriggle cover backward past throttle pedal assembly
remove heater core mounting screws
loosen coolant pipe clamps and disconnect pipes
installation is reverse of removal
seat heater core correctly
replace coolant pipe clamp sealing o-rings...coat new sealing rings
with antiseize paste
seat sealing rings and clamps correctly
fill and bleed cooling system and check for leaks
in the engine compartment:
drain coolant
remove air filter housing (MCS) or battery box (MC)
loosen or remove heater hose clamps, detach coolant hoses, blow air
through to clear coolant from core
under left side of dashboard:
swing down left lower dashboard trim
remove cover on l side of heating/ac housing
remove three mounting screws
carefully wriggle cover backward past throttle pedal assembly
remove heater core mounting screws
loosen coolant pipe clamps and disconnect pipes
installation is reverse of removal
seat heater core correctly
replace coolant pipe clamp sealing o-rings...coat new sealing rings
with antiseize paste
seat sealing rings and clamps correctly
fill and bleed cooling system and check for leaks
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My heater core went kaput this morning. The dealer quoted parts and
6 hours to replace it. They were going to pull the dash, discharge the
AC, etc. I used the instructions above (I have the Bentley manual) and had
the old core out of the car in about 30 minutes. I'm now waiting for parts.
6 hours to replace it. They were going to pull the dash, discharge the
AC, etc. I used the instructions above (I have the Bentley manual) and had
the old core out of the car in about 30 minutes. I'm now waiting for parts.
#11
6 hours??? AC and dash??? I'd REALLY go question the dealers business ethics! The core is designed to be removed without ripping the car apart. I skipped disconnecting the 2 hoses going through the firewall and spent the extra 5 mins draining the core into a cup.
1. disconnect main coolant hose from rad and drain
2. remove heater core cover
3. remove heater core clamps
4. drain heater core
5. swap cores
6. put everything back together
7. clean all carpets (shoes+coolant+pedals dont mix)
good luck!
phil.
1. disconnect main coolant hose from rad and drain
2. remove heater core cover
3. remove heater core clamps
4. drain heater core
5. swap cores
6. put everything back together
7. clean all carpets (shoes+coolant+pedals dont mix)
good luck!
phil.
#15
Originally Posted by neds
Pete,
My wife's '03 core went yesterday! Where did you get the part(s) and at what price? I got the bad core out without problems but can't seem to find any online. I have heard $300!
Thankx,
Ned (Greenville, SC)
My wife's '03 core went yesterday! Where did you get the part(s) and at what price? I got the bad core out without problems but can't seem to find any online. I have heard $300!
Thankx,
Ned (Greenville, SC)
#16
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premature core failure
I am beginning to wonder about the longterm with my Mini - to have a heater core fail at 3 years is ridiculous - I recently replaced the heater core in my 91 Ford Ranger after 15 years and 159,000 miles - almost to be expected - sorry for the comparison but they should last longer
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Originally Posted by StillK
I am beginning to wonder about the longterm with my Mini - to have a heater core fail at 3 years is ridiculous - I recently replaced the heater core in my 91 Ford Ranger after 15 years and 159,000 miles - almost to be expected - sorry for the comparison but they should last longer
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It could be pooling up in the box and just coming out the passenger side floor vent.
Most heater core failures are from corrosion due to clogged hvac box drains and debris (leaves, pine needles, small animals) getting into there and absorbing water.
Usually it seems the evaporator goes before the heater core, but I guess it could go either way, depending on a number of variables.
Most heater core failures are from corrosion due to clogged hvac box drains and debris (leaves, pine needles, small animals) getting into there and absorbing water.
Usually it seems the evaporator goes before the heater core, but I guess it could go either way, depending on a number of variables.
#23
What tool to use for coolant hose clamp
Hello fellow NAMers:
I want to renew this thread because I have question about a tool needed.
I noticed the lower coolant hose clamp (the one that feeds through the firewall) is actually not seating (or clasping) the hose properly. Normally you would see the clamp graspping the hose flat to the connector. I saw mine the top half is graspping the hose to the connector while the lower half is crooked, only partially gripping the hose to the connector. The hose itself seems to be tightly connected with no sign of leakage and the clamp itself seems tight.
My question is, is it even necessary to re-adjust it to clasp the hose flush? If so, what kind of tool should I use? Like retainer right plier sold at Sears?
Thank you for your help.
I want to renew this thread because I have question about a tool needed.
I noticed the lower coolant hose clamp (the one that feeds through the firewall) is actually not seating (or clasping) the hose properly. Normally you would see the clamp graspping the hose flat to the connector. I saw mine the top half is graspping the hose to the connector while the lower half is crooked, only partially gripping the hose to the connector. The hose itself seems to be tightly connected with no sign of leakage and the clamp itself seems tight.
My question is, is it even necessary to re-adjust it to clasp the hose flush? If so, what kind of tool should I use? Like retainer right plier sold at Sears?
Thank you for your help.
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